Material Analysis

Material analysis and testing refers to technologies that characterize the composition, structure, properties and defects of materials via physical, chemical or microscopic analytical methods. It aims to reveal the intrinsic properties, quality or failure causes of materials, and is widely applied in various fields to provide foundations for material research and development, production, quality control and failure diagnosis.

Its core contents fall into four categories:

First, composition analysis, which measures chemical composition and content. ICP-MS, XRF and other instruments are adopted for elemental analysis; FTIR, GC-MS and other equipment are used for chemical composition analysis, for example, FTIR is applied to identify plastic types.

Second, structural analysis for the study of microstructures. XRD is used to test crystal structures, SEM for microscopic morphology, and ultrasonic testing for internal structures. For instance, SEM can determine the fracture causes of metals.

Third, performance testing to evaluate physical, mechanical and chemical properties, such as salt spray testing for corrosion resistance assessment.

Fourth, failure analysis to trace the root causes of product failures through visual inspection, composition analysis and other procedures, e.g., investigating the cracking causes of electronic equipment housings.


Scope of Application

Analysis Method

Core Principle

Applicable Materials / Scenarios

Advantages

Fourier Transform Infrared Spectroscopy (FTIR)

Molecules absorb infrared light of specific wavelengths via molecular vibration

Plastics, rubber, coatings, textiles (composition identification)

Fast, non-destructive, low cost, capable of identifying organic molecular structures

X-ray Fluorescence (XRF)

Elements emit characteristic X-rays upon excitation

Metals, ores, electronic materials (element qualitative / quantitative analysis)

Non-destructive, capable of detecting multiple elements, suitable for on-site rapid screening

Scanning Electron Microscopy (SEM)

Electron beam bombards samples to generate secondary electrons for imaging

Metals, ceramics, composite materials (microscopic morphology observation)

Nanoscale high resolution, compatible with Energy Dispersive Spectroscopy (EDS) for composition analysis

Tensile Test

Tensile load is applied until material fracture to measure mechanical parameters

Metals, plastics, fibers (strength and toughness evaluation)

Directly reflects material mechanical properties with mature standard test methods

Salt Spray Test

Accelerate corrosion process by simulating salt fog environment

Metal plating and coatings (corrosion resistance evaluation)

Rapid weatherability assessment to predict product service life

Thermogravimetric Analysis (TGA)

Measure the relationship between material mass and temperature variation

Plastics, rubber (thermal stability and component analysis)

Capable of determining decomposition temperature and filler content of materials


Relevant Standards
  • Standards for Chemical Composition Analysis

  • Spectroscopic Analysis: Standards for spark optical emission spectrometry include GB/T 11170, ASTM E1086 (stainless steel), etc.; standards for inductively coupled plasma optical emission spectrometry include GB/T 20125 (carbon steel and low-alloy steel), SN/T 2718 (stainless steel), etc.

  • Chemical Titration Method: The GB/T 223 series national standards specify chemical analysis methods for steels and alloys, which adopt chemical titration and other approaches to determine the contents of various elements in steel.

  • X-ray Fluorescence Spectrometry: GB/T 16597-2019 is the general standard for X-ray fluorescence spectrometry, specifying performance requirements and analytical procedures for X-ray fluorescence spectrometers.

  • Standards for Mechanical Property Testing

  • Tensile Test: ISO 6892-1 specifies methods and requirements for tensile testing of metallic materials. GB/T 228.1-2020 is the corresponding domestic standard for tensile testing of metallic materials; ASTM E8/E8M-22 is the standard formulated by American Society for Testing and Materials for metal tensile tests.

  • Hardness Test: ASTM E384-22 is the specification for microhardness testing of materials, defining test methods and procedures for Vickers hardness, Knoop hardness and other microhardness tests; GB/T 230.1-2018 is the standard for Rockwell hardness test of metallic materials, and GB/T 231.1-2018 is the standard for Brinell hardness test of metallic materials.

  • Impact Toughness Test: ISO 148-1:2016 specifies methods and requirements for Charpy pendulum impact tests on metallic materials. GB/T 229-2020 is the domestic standard for Charpy pendulum impact tests of metallic materials, and ASTM E23 contains relevant provisions for impact tests.

  • Standards for Physical Property Testing

  • Thermal Performance Test: ASTM C177 is the standard test method for measuring thermal conductivity of materials, and ISO 75 specifies the test method for deflection temperature under load of plastics.

  • Electrical Performance Test: IEC 60243-1 is the standard for electric strength tests of solid insulating materials, specifying test methods and conditions for the electric strength of solid insulating materials.

  • Standards for Corrosion Resistance Testing

  • Salt spray test standard GB/T 10125 specifies salt spray test methods for artificial atmosphere corrosion tests, including Neutral Salt Spray test (NSS), Acetic Acid Salt Spray test (AASS) and Copper-Accelerated Acetic Acid Salt Spray test (CASS).

  • Metallographic Analysis Standards

  • GB/T 6394-2017 is the standard for determining the average grain size of metals, specifying multiple measurement methods for metal average grain size, such as the comparison method, planimetric method and intercept method.


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