Combustion Testing

Combustion Testing refers to professional inspection that evaluates the combustion characteristics (e.g., flammability, flame spread rate, smoke production, heat release rate, etc.) of materials, products or components by simulating various combustion conditions. It aims to ensure safe product application, satisfy regulatory requirements, and provide data support for fire prevention and control. Covering multiple industries including construction, transportation, textiles, electronics and furniture, combustion testing serves as a critical tool for product compliance and risk management.


Testing priorities vary for different products, and core indicators include:


  • Ignitability: The susceptibility of a material to ignition (e.g., minimum ignition temperature, ignition time);

  • Flame Spread: The propagation speed of flame over material surfaces or between components (e.g., vertical / horizontal burning rate);

  • Afterflame Time: The duration of sustained combustion after material ignition, or self-extinguishing capability;

  • Smoke Generation Characteristics: Smoke concentration, light transmittance and smoke production rate during combustion (affecting visibility and evacuation in fire accidents);

  • Heat Release Rate: Thermal energy released per unit time (used to assess fire growth rate, e.g., peak heat release rate);

  • Toxic Gases: Categories and concentrations of harmful gases generated from combustion (such as CO, HCl, cyanides), impacting human health and evacuation safety;

  • Residue Characteristics: Whether ashes and molten drips after combustion possess ignition capability (e.g., whether plastic combustion drips ignite materials underneath).


Scope of Application
  • Construction Materials: Wall materials, floorings, suspended ceilings, thermal insulation materials, fire retardant coatings, electric cables;

  • Vehicles & Transport: Interior parts of automobiles / aircraft / rail transit (seats, carpets, plastic components, textiles), external components;

  • Textiles and Furniture: Curtains, bedding, sofa fabrics, mattresses, children’s articles;

  • Electrical and Electronic Products: Wires and cables, plastic housings, batteries, circuit boards;

  • Packaging Materials: Paper packaging, plastic films, cushioning materials.


Relevant Standards

1. Construction Materials and Components

  • EN 13501-1 (EU): Standard for classification of reaction to fire performance of construction products. Materials are classified into A1 (non-combustible), A2 (limited combustibility, low smoke production), B, C, D, E and F via combustion tests. Smoke production (S1-S3) and burning droplets/particles (d0-d2) are also assessed;

  • ASTM E84 (USA): "Standard Test Method for Surface Burning Characteristics of Building Materials". A tunnel furnace test determines the Flame Spread Index (FSI) and Smoke-Made Index (SMI) for classification of wall, ceiling and similar materials (Class A, B, C);

  • GB/T 8624 (China): Classification for burning behaviour of building materials, adopting EN 13501 with equivalent technical framework. Grades include A (non-combustible), B1 (hardly combustible), B2 (combustible) and B3 (easily combustible);

  • ISO 5660-1: Standard for heat release rate testing. A cone calorimeter measures critical parameters including heat release rate and smoke generation during material combustion, widely adopted for scientific research and product development.

2. Textiles and Furniture

  • GB 17927 (China): Test method for burning behaviour of upholstered furniture. Evaluates combustion response of sofas, mattresses and similar items when ignited by cigarettes or small flame sources;

  • EN 1021-1/2 (EU): Combustion test for upholstered furniture materials, covering two ignition scenarios: cigarette ignition and small flame ignition;

  • ASTM D6413 (USA): Vertical flame test for textiles, assessing flame spread, afterflame and afterglow duration of fabrics upon ignition;

  • 16 CFR 1610 (USA): Flammability standard for apparel textiles. Graded as Class 1 (safest, mandatory requirement for children’s garments), Class 2 and Class 3 according to burning speed.

3. Electronics and Plastics

  • UL 94 (USA): Flammability classification test for plastic materials. Vertical / horizontal combustion tests define grades including V0, V1, V2, HB, 5VA and 5VB (V0 requires short burning time and no ignitable drips);

  • IEC 60695 (International Electrotechnical Commission): Fire hazard testing for electrical and electronic equipment, including glow-wire test and needle-flame test to assess material resistance to ignition;

  • EN 60332 (EU): Vertical flame propagation test for electric cables, evaluating whether flame spreads along the cable length after ignition.

4. Transportation Vehicles

  • FMVSS 302 (USA): Flammability test for automotive interior materials. It specifies the maximum burning rate ≤100 mm/min (from ignition point to the 102 mm marking);

  • ISO 3795: International standard for horizontal combustion testing of automotive interior materials, technically similar to FMVSS 302;

  • EN 45545 (EU): Fire protection standard for materials used on railway vehicles. Differentiated requirements on combustion behaviour, smoke generation and toxicity are defined based on vehicle types (high-speed trains, metro, etc.) and material installation positions (interior trims, structural components).


Service Process

(Taking UL 94 Vertical Burning Test for Plastics as an example)

Specimen Preparation: Cut 5 specimens in accordance with the standard (typically 127mm × 12.7mm × material thickness), then conduct conditioning for 48 hours at a temperature of 23℃±2℃ and relative humidity of 50%±5%;

Test Setup: Mount the specimen vertically; place cotton batting 300mm below the specimen to assess whether burning drips cause ignition;

Ignition and Observation: Apply a flame (20mm in height) to the bottom of the specimen for 10 seconds, remove the flame and record the afterflame time. If the specimen extinguishes, re-apply the flame for another 10 seconds, and record the second afterflame time as well as the afterglow time;

Rating Criteria:

V-0: Total afterflame time for two ignitions ≤ 10 seconds, no ignition of cotton batting, no flame spread reaching the top end of the specimen;

V-1: Total afterflame time for two ignitions ≤ 30 seconds, other requirements same as V-0;

V-2: Ignition of cotton batting by drips is permitted; other requirements same as V-1.


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